Guangzhou, Guangdong , China.

[email protected]

+86 13539860818

Nano microporous insulation boards for high-temperature industrial applications

Consulting

Thermal insulation consulting meeting with clients

Our engineers are seasoned experts with over 10 years of experience in nano microporous insulation materials. They have extensive expertise in the petrochemical, steel, ceramic, and aluminum industries, as well as various types of heat treatment furnaces, roller kilns, and tunnel kilns. We can provide professional and complimentary consultation for your projects.

So please feel free to let us know what we do for you!

Why engineering buyers trust Consulting

Anchor-tech track record

The consulting service on this page is delivered by the same application engineering team that delivers the design service described on the Design page — the senior team members have an average of 12 years of insulation-industry experience and have personally conducted more than 600 consulting engagements across steel, aluminium, petrochemical, marine, HVAC, and aerospace applications. The team is supported by the lead engineer (Mr. Chen Wei, 22 years' experience, formerly with a major European refractory manufacturer) and by external consultants for specific applications — for example, we work with a German-based vacuum-insulation-panel specialist for aerospace cryogenic projects and with a Japanese steel-mill refractory specialist for the most demanding continuous-caster applications. We do not market consulting as a stand-alone revenue line — consulting is offered to support product specification decisions, and the value we deliver is reflected in the quality of the resulting insulation specification rather than the consulting fee.

Anchor-tech track record

The energy-saving analysis template on this page is the template refined across more than 400 customer engagements since 2014. The standard input set has converged to 12 specific data points (host equipment type, dimensions, current insulation, operating temperature, duty cycle, energy cost, project timeline, target outcome) and the standard output has converged to a 1-page summary plus 5-page calculation worksheet. The most common cause of a poor-quality analysis is incomplete customer input — typically the operating temperature profile is approximated, the current insulation condition is unknown, or the energy cost is not at the marginal rate. We mitigate this by sending a structured input request to every consulting customer; customers who provide complete inputs receive a complete analysis in the standard timeline, while customers with partial inputs typically take 1–2 additional rounds of clarification. For repeat customers we maintain a project database so the analysis can reference prior project data; this typically saves 30–50% of the analysis time on subsequent projects.

Anchor-tech track record

Consulting recommendations we issue are engineering opinions based on the data provided; they are not guarantees of field performance. We commit to the quality of the calculation (within the tolerance of the input data and the calculation method), the relevance of the recommendation to the project context, and the clarity of the written report. We do not commit to a specific energy saving in absolute terms — actual field saving depends on installation quality, operating conditions, and maintenance practice. If the customer implements the recommendation and the field performance differs materially from the calculated prediction, we will investigate at no charge; the typical finding is installation-related (gaps, compression, unexpected conditions) rather than calculation-related. We do not accept consulting engagements where the desired outcome is predetermined (e.g. "we need the analysis to show a 2-year payback") — if the analysis shows a longer payback, we report the actual result. Honest analysis is the foundation of long-term customer relationships.

Frequently Asked Questions

Quick technical and commercial answers about Consulting for engineering buyers, procurement teams, and installers. For project-specific questions not covered here, contact our application engineering team.

Use a product quote when you know exactly what you need — the panel size, thickness, density, facing, and quantity — and you have a procurement decision in front of you. Use consulting when one of these conditions applies: (a) you are designing a new installation and have not yet selected the insulation specification, (b) you have an existing installation that is not performing as expected and want to diagnose the cause, (c) you are evaluating microporous board against an alternative material and want an independent comparison, (d) you want a written energy-saving analysis to support a capital-expenditure request to your management. The product quote process is faster (typically 24–48 hours response) but assumes the customer has done the engineering work. The consulting process takes longer (typically 10–15 working days for a written analysis) but produces the engineering output the customer needs to make a confident decision. Most first-time customers start with a product quote and escalate to consulting when the project requires deeper engineering engagement.
The energy-saving analysis covers the following: existing insulation baseline (what is currently installed, in what thickness, what thermal performance); proposed Anchor-tech build-up (panel grade, thickness, density, facing); calculated heat-flow comparison at the operating temperature (using ASTM C680 steady-state calculation method); calculated cold-face temperature on the steel shell or outer casing; calculated fuel or steam saving (in physical units and in monetary units); calculated CO2 emission reduction; estimated payback period based on the customer’s energy cost. Inputs we need from the customer: host equipment type and dimensions, current insulation specification, operating temperature profile, duty cycle, energy cost (USD per kWh or USD per unit of fuel), and target project timeline. The analysis is produced as a written report (typically 8–15 pages with calculation worksheets) and is free for active customer engagements. For one-off analyses without a commercial context, the fee is USD 800–1,500 depending on scope, payable in advance.
Both options are available, with cost and timeline differences. Remote audit is the standard option: we conduct a video walkthrough of the host equipment with the customer’s operations or maintenance team (typically 1–2 hours per equipment), review existing insulation condition from photographs and infrared thermography if available, and produce a written assessment with recommendations. Remote audit fee is USD 500–1,000 per equipment depending on complexity; turnaround is 5–10 working days from the video walkthrough. On-site audit is offered for projects where the equipment complexity or the customer’s preference justifies travel: a senior application engineer visits the site (typically 2–3 days including travel), inspects the equipment in person, takes measurements and photographs, conducts interviews with the operations team, and produces a written assessment. On-site audit fee is USD 2,000–5,000 plus travel and accommodation; turnaround is 10–15 working days from site visit. We do not currently maintain regional audit staff — all audits are conducted by engineers from our Guangzhou team, so on-site audits outside Asia carry significant travel cost.
Yes — ROI / payback calculations are part of the standard consulting engagement. The format we typically produce is a 1-page executive summary plus a 5-page calculation worksheet suitable for inclusion in a capex request. The executive summary covers: project description, recommended solution, expected energy saving (in physical and monetary terms), expected CO2 emission reduction, expected maintenance-cost saving, total project cost, simple payback period, and 5-year NPV at the customer’s discount rate. The calculation worksheet shows all inputs and assumptions so the capex committee can verify the numbers. We have supported capex requests at over 200 customer organisations since 2014; the format has been refined to match the typical expectations of industrial capex committees in steel, petrochemical, aluminium, and marine industries. For capex requests above USD 100,000 project value, we can attend the capex committee meeting (in person or by video) to present the analysis and answer technical questions from the committee — typically a 30-minute slot is sufficient.
Our core consulting competence is microporous insulation — the application, specification, installation, and performance of our own product family. Outside that core, we have working knowledge of complementary insulation technologies (ceramic-fibre blanket and modules, calcium-silicate board, aerogel blanket, perlite, foam-glass) and can provide second-opinion consulting on projects where the right answer may be a non-microporous solution. We do not provide consulting on unrelated topics (process engineering, mechanical design, structural engineering, electrical engineering) — for those we recommend the customer’s own specialists. We are happy to participate as the insulation subject-matter expert in a larger engineering project where the lead engineer is from another firm — typical cases are EPC contractors handling a multi-disciplinary design where insulation is one of many work packages. In those cases we work under the EPC contractor’s project procedures and provide our insulation scope as a subconsultant.
A typical lifecycle has four phases. Phase 1 — Initial consultation (1–2 weeks): the customer describes the project; we confirm scope, gather baseline data, and propose a consulting approach. There is no fee for Phase 1. Phase 2 — Analysis (2–4 weeks): we produce the analysis report (energy-saving, ROI, design recommendation, or technical opinion as agreed in Phase 1). The analysis fee (if any) is invoiced at delivery. Phase 3 — Review and refinement (1–3 weeks): the customer reviews the analysis, asks questions, and we refine the analysis or extend it. Refinement work beyond two rounds of revisions is invoiced at USD 150/hour. Phase 4 — Implementation support (variable duration): if the customer proceeds with the recommended solution, we support the procurement, installation, commissioning, and initial operation. Implementation support is included in the product supply scope at no additional consulting fee. The total engagement from first inquiry to first shipment is typically 2–6 months depending on project complexity; the analysis portion (Phases 1–3) is typically 1–2 months.