{"id":645,"date":"2026-09-05T01:55:26","date_gmt":"2026-09-04T17:55:26","guid":{"rendered":"https:\/\/anchor-microporous.com\/calculate-microporous-insulation-thickness-steel-ladles\/"},"modified":"2026-10-04T19:47:15","modified_gmt":"2026-10-04T11:47:15","slug":"celik-potalar-icin-mikro-gozenekli-yalitim-kalinligini-hesapla","status":"publish","type":"post","link":"https:\/\/anchor-microporous.com\/tr\/calculate-microporous-insulation-thickness-steel-ladles\/","title":{"rendered":"\u00c7elik Potalar i\u00e7in Mikro G\u00f6zenekli Yal\u0131t\u0131m Kal\u0131nl\u0131\u011f\u0131 Nas\u0131l Hesaplan\u0131r"},"content":{"rendered":"<p class=\"wp-block-paragraph\">\u00c7elik bir potadan \u0131s\u0131 kayb\u0131, bir \u00e7elik tesisindeki en b\u00fcy\u00fck tek enerji ak\u0131\u015flar\u0131ndan biridir \u2014 d\u00f6k\u00fcm s\u0131cakl\u0131\u011f\u0131ndan d\u00f6k\u00fcm s\u0131cakl\u0131\u011f\u0131na so\u011fuyan her ton \u00e7elik, pota g\u00f6vdesi, pota kapa\u011f\u0131 ve pota taban\u0131ndan \u0131s\u0131 atar. Pota'y\u0131 mikro g\u00f6zenekli bir yedek katmanla yal\u0131tmak, bir \u00e7elik fabrikas\u0131n\u0131n benimseyebilece\u011fi en uygun maliyetli enerji verimlili\u011fi \u00f6nlemlerinden biridir. M\u00fchendislik sorusu \u015fudur: mikro g\u00f6zenekli katman ne kadar kal\u0131n olmal\u0131d\u0131r? Bu makale hesaplamay\u0131 ad\u0131m ad\u0131m a\u00e7\u0131klamaktad\u0131r.<\/p>\n\n\n\n\n\n<h2 class=\"wp-block-heading\">Is\u0131 Kayb\u0131 Denklemi<\/h2>\n\n\n\n\n\n<p class=\"wp-block-paragraph\">D\u00fcz bir duvardan kararl\u0131 durum \u0131s\u0131 iletimi Fourier yasas\u0131yla tan\u0131mlan\u0131r: <strong>Q = k \u00b7 A \u00b7 \u0394T \/ x<\/strong>, burada Q \u0131s\u0131 transfer h\u0131z\u0131d\u0131r (W), k termal iletkenliktir (W\/(m\u00b7K)), A aland\u0131r (m\u00b2), \u0394T duvar boyunca s\u0131cakl\u0131k fark\u0131d\u0131r (K) ve x duvar kal\u0131nl\u0131\u011f\u0131d\u0131r (m). Kal\u0131nl\u0131k i\u00e7in yeniden d\u00fczenlenirse: <strong>x = k \u00b7 A \u00b7 \u0394T \/ Q<\/strong>. Silindirik bir duvar (bir pota g\u00f6vdesi) i\u00e7in ayn\u0131 yakla\u015f\u0131m logaritmik ortalama yar\u0131\u00e7ap\u0131 kullan\u0131r; ancak yar\u0131\u00e7ap, kal\u0131nl\u0131\u011fa k\u0131yasla b\u00fcy\u00fck oldu\u011funda \u2014 ki bu 100 tonluk bir pota i\u00e7in her zaman ge\u00e7erlidir \u2014 sonu\u00e7, d\u00fcz duvar denkleminin % 5'i dahilindedir.<\/p>\n\n\n\n\n\n<p class=\"wp-block-paragraph\">Zorluk, termal iletkenli\u011fin <em>k<\/em> sabit olmamas\u0131d\u0131r \u2014 s\u0131cakl\u0131kla artar. End\u00fcstriyel uygulama integral ortalama bir de\u011fer kullan\u0131r <em>k\u0304<\/em> so\u011fuk y\u00fczey ile s\u0131cak y\u00fczey s\u0131cakl\u0131klar\u0131 aras\u0131nda de\u011ferlendirilir: <strong>k\u0304 = (1 \/ (T<sub>h<\/sub> \u2212 T<sub>c<\/sub>)) \u00b7 \u222b<sub>T<sub>c<\/sub><\/sub><sup>T<sub>h<\/sub><\/sup> k(T) dT<\/strong>. Standart mikro g\u00f6zenekli levham\u0131z i\u00e7in, 25 \u00b0C ile 1000 \u00b0C aras\u0131nda k\u0304 \u2248 0,027 W\/(m\u00b7K), ayn\u0131 s\u0131cakl\u0131klarda seramik elyaf battaniye i\u00e7in ise yakla\u015f\u0131k 0,090 W\/(m\u00b7K)'dir. Levha, ayn\u0131 \u0131s\u0131 durdurma g\u00f6revini yerine getirmek i\u00e7in gereken kal\u0131nl\u0131\u011f\u0131 yakla\u015f\u0131k 3 kat azalt\u0131r.<\/p>\n\n\n\n\n\n<h2 class=\"wp-block-heading\">\u00c7al\u0131\u015f\u0131lm\u0131\u015f \u00d6rnek: 30 Tonluk Pota<\/h2>\n\n\n\n\n\n<p class=\"wp-block-paragraph\">1,8 m i\u00e7 \u00e7apa, 2,6 m metal y\u00fcksekli\u011fine, \u00e7al\u0131\u015fma astar\u0131na (MgO-C tu\u011fla) 150 mm, mikro g\u00f6zenekli destek katman\u0131na sahip 30 tonluk bir pota d\u00fc\u015f\u00fcn\u00fcn <em>x<\/em> (boyutland\u0131r\u0131lacak), 25 mm yumu\u015fak \u00e7elik g\u00f6vde. \u00c7al\u0131\u015fma astar\u0131n\u0131n so\u011fuk taraf\u0131ndaki hedef s\u0131cak y\u00fczey s\u0131cakl\u0131\u011f\u0131: 1 050 \u00b0C (transfer s\u0131ras\u0131nda pota \u00e7al\u0131\u015fma astar\u0131 i\u00e7in tipik). Hedef g\u00f6vde d\u0131\u015f s\u0131cakl\u0131\u011f\u0131: \u2264 250 \u00b0C (tipik i\u015f\u00e7i g\u00fcvenli\u011fi s\u0131n\u0131r\u0131). Ortam: 25 \u00b0C.<\/p>\n\n\n\n\n\n<p class=\"wp-block-paragraph\">Toplam \u00e7elik g\u00f6vde alan\u0131: A = \u03c0 \u00b7 D \u00b7 H \u2248 \u03c0 \u00b7 1,85 \u00b7 2,6 \u2248 15,1 m\u00b2 (\u00e7evresel); art\u0131 \u00fcst ve alt ~ 6,5 m\u00b2; toplam \u2248 21,6 m\u00b2. \u00d6nce yan duvar\u0131 boyutland\u0131raca\u011f\u0131z; taban, duvar kal\u0131nl\u0131\u011f\u0131n\u0131n 1,5 kat\u0131n\u0131 ve kapak, geleneksel olarak duvar kal\u0131nl\u0131\u011f\u0131n\u0131n 2 kat\u0131n\u0131 kullan\u0131r.<\/p>\n\n\n\n\n\n<ul class=\"wp-block-list\"><li><strong>Duvardan \u0131s\u0131 ak\u0131\u015f\u0131 hedefi<\/strong> \u2014 Q\/A \u2264 200 W\/m\u00b2 (25 \u00b0C ortamda 250 \u00b0C d\u0131\u015f y\u00fczey s\u0131cakl\u0131\u011f\u0131yla uyumlu bir g\u00f6vde s\u0131cakl\u0131\u011f\u0131 art\u0131\u015f\u0131 sa\u011flar)<\/li><li><strong>Mikro g\u00f6zenekli katman boyunca etkin \u0394T<\/strong> \u2014 150 mm MgO-C \u00e7al\u0131\u015fma astar\u0131n\u0131n termal direncinin bask\u0131n oldu\u011fu varsay\u0131l\u0131rsa, mikro g\u00f6zenekli katman boyunca s\u0131cakl\u0131k d\u00fc\u015f\u00fc\u015f\u00fc yakla\u015f\u0131k 1 050 \u2212 600 = 450 \u00b0C'dir (\u00e7al\u0131\u015fma astar\u0131n\u0131n performans\u0131na ba\u011fl\u0131 olarak)<\/li><li><strong>Gerekli mikro g\u00f6zenekli kal\u0131nl\u0131k<\/strong> \u2014 x = 0.027 \u00b7 1 \/ (200 \/ 450) = 0.027 \u00b7 450 \/ 200 \u2248 0.061 m \u2248 60 mm. Standart 25 mm \u00d7 3 katman veya 30 mm \u00d7 2 katmana yuvarlay\u0131n.<\/li><\/ul>\n\n\n\n\n\n<p class=\"wp-block-paragraph\">M\u00fchendislik tahmini: 30 tonluk pota duvar\u0131n\u0131 g\u00f6vde s\u0131cakl\u0131\u011f\u0131 spesifikasyonuna getirmek i\u00e7in iki adet 30 mm levha halinde 60 mm mikro g\u00f6zenekli yedek katman yeterlidir. Servisteki benzer bir pota \u00fczerinde termal inceleme ile do\u011frulay\u0131n.<\/p>\n\n\n\n\n\n<h2 class=\"wp-block-heading\">Hesaplaman\u0131n Ayarlanmas\u0131<\/h2>\n\n\n\n\n\n<h3 class=\"wp-block-heading\">G\u00f6vde s\u0131cakl\u0131\u011f\u0131 hedefi daha d\u00fc\u015f\u00fckse<\/h3>\n\n\n\n\n\n<p class=\"wp-block-paragraph\">\u0130zin verilen \u0131s\u0131 kayb\u0131n\u0131 200'den 100 W\/m\u00b2'ye yar\u0131ya indirmek, gerekli kal\u0131nl\u0131\u011f\u0131 ~120 mm'ye iki kat\u0131na \u00e7\u0131kar\u0131r. Tersine, 400 W\/m\u00b2'ye iki kat\u0131na \u00e7\u0131karmak, gerekli kal\u0131nl\u0131\u011f\u0131 ~30 mm'ye yar\u0131ya indirir. \u00c7o\u011fu \u00e7elik fabrikas\u0131, b\u00fct\u00e7elerinin izin verdi\u011fi en agresif g\u00f6vde s\u0131cakl\u0131\u011f\u0131 d\u00fc\u015f\u00fc\u015f\u00fcn\u00fc hedefler.<\/p>\n\n\n\n\n\n<h3 class=\"wp-block-heading\">Mikro g\u00f6zenekli levha seramik elyaf battaniye ile de\u011fi\u015ftirilirse<\/h3>\n\n\n\n\n\n<p class=\"wp-block-paragraph\">Ayn\u0131 s\u0131cakl\u0131klarda seramik elyaf battaniye i\u00e7in k\u0304 \u2248 0.090 W\/(m\u00b7K) kullan\u0131ld\u0131\u011f\u0131nda: gerekli kal\u0131nl\u0131k \u2248 0.090 \u00b7 450 \/ 200 \u2248 0.20 m veya 200 mm. Seramik elyaf battaniye 200 mm'de, e\u015fde\u011fer \u0131s\u0131 yal\u0131t\u0131m g\u00f6revi i\u00e7in mikro g\u00f6zenekli levhan\u0131n 60 mm'sinin yakla\u015f\u0131k 3 kat\u0131 kal\u0131nl\u0131ktad\u0131r \u2014 ayn\u0131 \u00e7elik kapasitesi i\u00e7in \u00f6nemli \u00f6l\u00e7\u00fcde daha b\u00fcy\u00fck pota hacmi.<\/p>\n\n\n\n\n\n<h3 class=\"wp-block-heading\">Kaplama eklenirse (PE film veya al\u00fcminyum folyo)<\/h3>\n\n\n\n\n\n<p class=\"wp-block-paragraph\">Lamine mikro g\u00f6zenekli levhada kullan\u0131lan kaplamalar anlaml\u0131 bir \u0131s\u0131l diren\u00e7 sa\u011flamaz (50 \u00b5m PE veya 0.05 mm Al folyo ihmal edilebilir k\u0304 \u00b7 A \/ x de\u011ferine sahiptir). Kaplamalar nem, buhar ve cilt taraf\u0131 a\u015f\u0131nmas\u0131n\u0131 y\u00f6netmek i\u00e7in vard\u0131r \u2014 yal\u0131t\u0131m de\u011feri eklemek i\u00e7in de\u011fil. Kaplamalar\u0131n belirtilmeye de\u011fer oldu\u011fu servis ko\u015fullar\u0131 i\u00e7in <a href=\"\/tr\/nano-mikro-gozenekli-plaka-aluminyum-folyo\/\">Al\u00fcminyum Folyo Kapl\u0131<\/a> sayfam\u0131za bak\u0131n.<\/p>\n\n\n\n\n\n<h2 class=\"wp-block-heading\">\u00dcretim Toleranslar\u0131 ve Saha Ger\u00e7e\u011fi<\/h2>\n\n\n\n\n\n<p class=\"wp-block-paragraph\">Standart mikro g\u00f6zenekli levha, uzunlukta \u00b12 mm ve kal\u0131nl\u0131kta \u00b11 mm boyutsal toleranslarla tedarik edilir. \u00c7ok katmanl\u0131 bindirmeli derz kayd\u0131rmas\u0131 esast\u0131r \u2014 s\u00fcrekli bir derz \u0131s\u0131y\u0131 do\u011frudan iletecektir. \u00c7o\u011fu durumda ara par\u00e7a gerektirmeden al\u0131n derzli montaja izin veren toleranslarla levha tedarik ediyoruz. Kavisli y\u00fczeylerin gerekli oldu\u011fu pota geometrileri i\u00e7in <a href=\"\/tr\/nano-mikro-gozenekli-plaka-ark\/\">Kemer \u015eeklinde Nano Mikro G\u00f6zenekli Yal\u0131t\u0131m<\/a> serimiz yayg\u0131n boru \u00e7aplar\u0131 i\u00e7in \u00f6nceden kesilmi\u015ftir ve saha kesim at\u0131\u011f\u0131n\u0131 ortadan kald\u0131r\u0131r.<\/p>\n\n\n\n\n\n<p class=\"wp-block-paragraph\">\u00c7elik fabrikas\u0131na \u00f6zel servis i\u00e7in <a href=\"\/tr\/nano-mikro-gozenekli-yalitim-celik-potalar\/\">\u00c7elik Potalar i\u00e7in Nano Mikro G\u00f6zenekli Yal\u0131t\u0131m<\/a> kalitemize bak\u0131n \u2014 pota d\u00f6n\u00fc\u015fleri aras\u0131ndaki 12\u201324 ayl\u0131k termal \u00e7evrime kar\u015f\u0131 tasarlanm\u0131\u015f ve 150 ton s\u0131n\u0131f\u0131 serviste do\u011frulanm\u0131\u015ft\u0131r.<\/p>\n\n\n\n\n\n<h2 class=\"wp-block-heading\">Pratik Bir Hesaplama \u0130\u015f Ak\u0131\u015f\u0131<\/h2>\n\n\n\n\n\n<ul class=\"wp-block-list\"><li>Hedef kabuk d\u0131\u015f s\u0131cakl\u0131\u011f\u0131n\u0131 tan\u0131mlay\u0131n (genellikle i\u015f\u00e7i g\u00fcvenli\u011fi i\u00e7in 200\u2013300 \u00b0C)<\/li><li>\u00c7al\u0131\u015fma astar\u0131n\u0131n so\u011fuk taraf\u0131ndaki s\u0131cak y\u00fczey s\u0131cakl\u0131\u011f\u0131n\u0131 tahmin edin (MgO-C i\u00e7in 1100 \u00b0C)<\/li><li>Enerji maliyeti durumuna g\u00f6re hedef \u0131s\u0131 ak\u0131s\u0131n\u0131 Q\/A se\u00e7in (tipik: 150\u2013250 W\/m\u00b2)<\/li><li>25 \u00b0C ile 1000 \u00b0C aras\u0131nda mikro g\u00f6zenekli levham\u0131z i\u00e7in k\u0304 \u2248 0,027 W\/(m\u00b7K) kullanarak Fourier yasas\u0131ndan gerekli kal\u0131nl\u0131\u011f\u0131 hesaplay\u0131n<\/li><li>Bir sonraki mevcut standart kal\u0131nl\u0131\u011fa yuvarlay\u0131n (25 mm, 30 mm, 40 mm, 50 mm)<\/li><li>Katmanlar aras\u0131ndaki derzleri \u015fa\u015f\u0131rt\u0131n ve genle\u015fme bo\u015fluklar\u0131n\u0131 toz s\u0131n\u0131f\u0131 dolgu maddemizle doldurun<\/li><li>Hesaplanan s\u0131cak ve so\u011fuk y\u00fczey s\u0131cakl\u0131klar\u0131n\u0131 do\u011frulamak i\u00e7in hizmetteki bir potay\u0131 inceleyin<\/li><\/ul>\n\n\n\n\n\n<h2 class=\"wp-block-heading\">Bir \u00e7elik fabrikas\u0131 yal\u0131t\u0131m m\u00fchendisiyle g\u00f6r\u00fc\u015f\u00fcn<\/h2>\n\n\n\n\n\n<p class=\"wp-block-paragraph\"><a href=\"\/tr\/iletisim\/\" class=\"wp-block-button__link\" style=\"display:inline-block;background:#1C6996;color:#fff;padding:12px 28px;border-radius:4px;text-decoration:none;font-weight:600\">Teklif \u0130steyin \u2014 \u00c7elik Pota Yedek Yal\u0131t\u0131m Boyutland\u0131rmas\u0131<\/a><\/p>\n\n\n\n\n\n<h2 class=\"wp-block-heading\">\u00c7elik Pota Neden \u00c7elik Fabrikas\u0131 Ekonomisi \u0130\u00e7in \u00d6nemlidir<\/h2>\n\n\n\n\n\n<p class=\"wp-block-paragraph\">\u00c7elik potalar, bir \u00e7elik fabrikas\u0131n\u0131n enerji dengesinin \u00f6nemsiz olmayan bir k\u0131sm\u0131n\u0131 olu\u015fturur. Pota c\u00fcrufunun, pota f\u0131r\u0131n\u0131ndan s\u00fcrekli d\u00f6k\u00fcm makinesine transferi s\u0131ras\u0131ndaki s\u0131cakl\u0131k d\u00fc\u015f\u00fc\u015f\u00fc, fabrikaya ton \u00e7elik ba\u015f\u0131na kaybedilen enerji ve refrakter \u00f6mr\u00fc a\u00e7\u0131s\u0131ndan yakla\u015f\u0131k 1,5\u20133,5 USD'ye mal olur. Mikro g\u00f6zenekli yedek yal\u0131t\u0131m, bu kayb\u0131n bir k\u0131sm\u0131n\u0131 geri kazand\u0131r\u0131r \u2014 do\u011frulanm\u0131\u015f kurulumlar, \u00e7al\u0131\u015fma astar\u0131n\u0131n arkas\u0131ndaki 60 mm mikro g\u00f6zenekli levha ile % 30\u201350 \u0131s\u0131 kayb\u0131 azalmas\u0131 g\u00f6sterir. Y\u0131lda 200.000 ton \u00fcretim yapan bir \u00e7elik at\u00f6lyesi i\u00e7in bu, geri kazan\u0131lan enerji ve refrakter \u00f6mr\u00fcn\u00fcn uzamas\u0131 a\u00e7\u0131s\u0131ndan y\u0131lda 90.000\u2013350.000 USD'ye denk gelir.<\/p>\n\n\n\n\n\n<p class=\"wp-block-paragraph\">\u00c7elik potada mikro g\u00f6zenekli yedek yal\u0131t\u0131m kurulumunun geri \u00f6deme s\u00fcresi, end\u00fcstriyel enerji tarifelerinde tipik olarak 4\u20139 ayd\u0131r. Yat\u0131r\u0131m yap\u0131p yapmama karar de\u011fi\u015fkeni b\u00fcy\u00fck \u00f6l\u00e7\u00fcde \u00fcretim kapasitesinden ba\u011f\u0131ms\u0131zd\u0131r \u2014 y\u0131lda 50.000 ton \u00e7al\u0131\u015fan k\u00fc\u00e7\u00fck bir fabrika bile 18 aydan k\u0131sa s\u00fcrede geri \u00f6deme g\u00f6recektir. Pota yedek yal\u0131t\u0131m\u0131, bir \u00e7elik fabrikas\u0131n\u0131n kullanabilece\u011fi en y\u00fcksek ROI'li enerji verimlili\u011fi \u00f6nlemlerinden biridir ve at\u0131k \u0131s\u0131 geri kazan\u0131m\u0131 ile yanma havas\u0131 \u00f6n \u0131s\u0131tmas\u0131n\u0131n yan\u0131nda s\u0131ralan\u0131r.<\/p>\n\n\n\n\n\n<h2 class=\"wp-block-heading\">Standartlar, Test Y\u00f6ntemleri ve \u015eartnamenin Do\u011frulanmas\u0131<\/h2>\n\n\n\n\n\n<p class=\"wp-block-paragraph\">Mikro g\u00f6zenekli levham\u0131z, end\u00fcstri standard\u0131 test y\u00f6ntemlerine g\u00f6re tedarik edilir: ASTM C518 (\u0131s\u0131 ak\u0131\u015f \u00f6l\u00e7er) veya ISO 8301 (koruyucu s\u0131cak plaka) ba\u015f\u0131na termal iletkenlik; ASTM C165 ba\u015f\u0131na bas\u0131n\u00e7 dayan\u0131m\u0131; ASTM C134 ba\u015f\u0131na yo\u011funluk. Her sevkiyata e\u015flik eden de\u011firmen test raporlar\u0131, m\u00fchendislik sunumlar\u0131n\u0131 desteklemek i\u00e7in 200 \u00b0C, 400 \u00b0C, 600 \u00b0C ve 800 \u00b0C'de termal iletkenlik do\u011frulamas\u0131n\u0131 i\u00e7erir. \u00c7in fabrika denetimleri i\u00e7in \u00fcr\u00fcn\u00fcm\u00fcz YB\/T 4130-2005 \u015fartnamelerine g\u00f6re tedarik edilir; Avrupa denetimleri i\u00e7in EN 13501-1 A1 yang\u0131n s\u0131n\u0131fland\u0131rma belgeleri dosyada mevcuttur. ISO 9001:2015 kalite y\u00f6netim sertifikas\u0131, REACH ve RoHS uyumluluk belgeleri ve asbest i\u00e7ermez beyanlar\u0131 her sevkiyata dahildir.<\/p>","protected":false},"excerpt":{"rendered":"<p>\u00c7elik potalar i\u00e7in mikrog\u00f6zenekli yedek izolasyonun ad\u0131m ad\u0131m boyutland\u0131r\u0131lmas\u0131: integral ortalama iletkenlik ve 30 tonluk \u00e7\u00f6z\u00fcml\u00fc bir \u00f6rnek.<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[15],"tags":[],"class_list":["post-645","post","type-post","status-publish","format-standard","hentry","category-news"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>How to Size Microporous Insulation for Steel Ladles<\/title>\n<meta name=\"description\" content=\"Worked example: calculating nano microporous 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